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Friday, December 12, 2014

EU Ped.-Pro. & Part 581 Compliant Energy Absorber

When common bumper EAs are used in both North American and export markets, the same part must meet conflicting challenges. To meet U.S. impact requirements, a stiffer EA is needed; however, to meet European Union pedestrian protection requirements, a softer system with predictable crush is needed. After 3 years of design work, a single EA has been developed that meets conflicting requirements in an injection-molded TPO part while saving $250,000 USD in direct costs and $300,000 in indirect costs by eliminating the need for 2 EAs.
OEM/Vehicle
Ford Motor Co.
2015 Ford Mustang sports car
System Supplier
Netshape International, LLC
Material Processor
Shape Corp.
Material Supplier
LyondellBasell Industries
Resin
Hifax 852X TPO

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