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Tuesday, December 9, 2014

Metallic Appearance Finish Panels

This MIC metallic-look part features a weldline-free surface around holes (despite complex geometry), and sports a lush gloss surface (without grain to hide surface imperfections) and eliminates the need for paint.  Additionally, special gate/runner designs and a special tool finish technique were used in combination with the eMold process (to elevate resin temperature in key areas) with continuous venting.  A new high-flow material with optimum flake size and amount was developed specifically for the parts. The result is improved part appearance that also reduces warranty claims vs. previous painted parts, plus a direct $13 USD/vehicle cost savings with further indirect cost savings and environmental benefits owing to paint line avoidance.

OEM/Vehicle
Ford Motor Co.
2015 Ford Mondeo sedan
System Supplier
International Automotive Components
Material Processor
Key Plastics Löhne GmbH
Material Supplier
Samsung Chemical
Resin
Luminous LX-1098 PC/ABS
Tooling/Equipment Supplier
Michael Tool & Mold Ltd. 

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