This MIC metallic-look part features a weldline-free
surface around holes (despite complex geometry), and sports a lush gloss
surface (without grain to hide surface imperfections) and eliminates the need
for paint. Additionally, special
gate/runner designs and a special tool finish technique were used in
combination with the eMold process (to elevate resin temperature in key areas) with
continuous venting. A new high-flow
material with optimum flake size and amount was developed specifically for the
parts. The result is improved part appearance that also reduces warranty claims
vs. previous painted parts, plus a direct $13 USD/vehicle cost savings with
further indirect cost savings and environmental benefits owing to paint line
avoidance.
OEM/Vehicle
Ford Motor Co.
2015 Ford Mondeo sedan
System Supplier
International Automotive Components
Material Processor
Key Plastics Löhne GmbH
|
Material Supplier
Samsung Chemical
Resin
Luminous LX-1098 PC/ABS
Tooling/Equipment Supplier
Michael Tool & Mold Ltd.
|
For More Information See: http://www.plastics-car.com/InstrumentPanels
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