This unique 3-D decorative effect was achieved with 2K 'reverse' injection molding (1st shot tinted PC) with overmolding of grained surface with 2nd shot (self colored pigmented ABS). This is the first time this process was used to achieve the 3-D visual effect (color and texture) for a part of this size and geometry. A 30% cost save was achieved vs IMD/IML/high gloss painting and there was a 20% scrap reduction vs conventional 2-layer high gloss piano black appearance.
OEM/Vehicle
Ford Motor Company
2018 Ford Fiesta
System Supplier
Faurecia Interior Systems
Material Processor
Faurecia Interior Systems |
Material Supplier
Lotte Advanced Materials
Resin
INFINO LT1220 PC
Starex LX0760 ABS
Tooling/Equipment Supplier
JP Grosfilley SAS
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