This integrated
headliner system arrives at the assembly plant already carrying an auxiliary
air-conditioning (AC) duct, headliner stiffener, headliner attachment base,
moon-roof opening stiffening rings, and dual sun-shade carrier, reducing online
assembly operations and costs, lowering part count from 22 to 15, lightening
the headliner by 1 lb/0.45 kg, and allowing for a larger daylight opening and
better airflow management and distribution.
By integrating the duct and shade system using high-heat ABS and a
high-strength hot-melt adhesive with nitrogen-assist spray, the installation
process can be better controlled to meet required tolerances, saving $10-15 USD
piece cost / vehicle and $2.45MM in tooling avoidance.
OEM/Vehicle
2009MY Ford Motor Co.
Ford® Flex™ CUV
System Supplier
Dakkota Integrated Systems LLC
Material Processor
H.S. Die
|
Resin
High-Heat ABS &
Lofted GMT Composite
Tooling/Equipment Supplier
H.S. Die
|
For more Information See: http://www.plastics-car.com/Todays-Automobiles/Auto-Interior/Other-Interior-Components.html
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