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Friday, April 13, 2012

Multi-Functional Exchange Blow Molding Airduct



This multi-functional-exchange blow-molded air duct integrates the resonator, brackets, and pipe in a single step using a combination of hard PP / soft TPV resins via a new process.  The part replaced a combination of rubber hose, metal and resin ducts, the resonator, and clamps with a single part produced in a single process step where material change, wall thicknesses, and inner pressure are all controlled very precisely.  The application saved an estimated 30-40% in weight and 25-35% in both direct and indirect costs.

OEM/Vehicle
Subaru
2010 Legacy & Outback
System Supplier
Excell USA Inc.
Material Processor
Excell USA Inc.
Material Supplier
Channel Prime Alliance & ExxonMobil Chemical
Resin
Marlex AMN-010 PP
Santoprene 101-73 TPV
Tooling/Equipment Supplier
Excell Corp. 

For More Information See: http://www.plastics-car.com/airducts

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