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Friday, April 13, 2012

Thermoplastic Oil-Pan Module


A next-generation all-plastic oil-pan module is specifically designed for this trail-rated vehicle to be able to channel oil uphill on a 60% grade.  New levels of parts integration have incorporated the pan’s windage tray with cam scraper function, oil pickup tube, seal, fasteners, and oil plug in an injection molded assembly that is joined via vibration and infra-stake welding.   The 35%-glass-reinforced PA 6 base material was optimized for stone impact and retention of mechanicals when exposed to hot oil, cold temperatures, and road salts.  Replacing stamped steel, quiet steel, and cast aluminum, the all-plastic oil pan reduces weight 41%, saved 50% on tooling costs and eliminates 4 assembly operations.

OEM/Vehicle
Chrysler Group LLC
2010 5.7L V8 Hemi
System Supplier
MAHLE North America
Material Processor
MAHLE North America
Material Supplier
BASF Corp.
Resin
Ultramid B3ZG7 OSI PA6
Tooling/Equipment Supplier
Integrity Tool & Mould Inc. 

For More Information See: http://www.plastics-car.com/powertrains

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