Structural Rocker Molding

This is the first structural-foam molded, painted TPO rocker molding, which uses a unique endothermic foaming agent, counterpressure, and a proprietary primer to facilitate foam dispersion.  The combination was selected to be compatible with Ford's paint systems, ensure good paint adhesion, and the foaming agent is tuned not to release even under high molding pressures until the tool is completely filled.  The resulting 1-piece, Class A part uses less material, reduced part count by 2 pieces, is now 100% recyclable, and meets step-load requirements without additional metal reinforcements while yielding a 5 lb/vehicle weight and 65% direct-cost savings vs. previous technology.

OEM/Vehicle Ford Motor Co. 2013MY Ford Edge Sport System Supplier ABC Group Material Processor ABC Group

Material Supplier LyondellBasell Industries Resin Sequel TYC 852X TPO Tooling/Equipment Supplier Delta Tool

For More Information See: http://www.plastics-car.com/autobody?css=print