This application provides a sustainable alternative to conventional petroleum based foams - at a lower weight and cost with more design flexibility. Caster based foam provides for a lower molded density and ability to be foamed in as little as 4 mm cross sections, and superior bond strength to mating materials. Foam in place tooling, where a cast PVC, TPE, or TPU skin is placed in the mold with a hard plastic retainer and the foam is injected between these two components, is used for processing. A weight savings of 20 - 40% (depending on foam thickness) and a cost savings of $2 per average foamed in place instrument panel is achieved.
OEM/Vehicle
Ford Motor Company
2018 Ford Fusion
System Supplier
International Automotive Components
(IAC)
Material Processor
International Automotive Components(IAC) |
Material Supplier
BASF Corporation
Resin
Elastoflex 3496/102 Resin, 113/4 Iso PU
|
For More Information See: http://www.plastics-car.com/Recycling/Life-Cycle-Use-Phase-of-a-Cars-Life
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