Unique part geometry and CFD (Computational Fluid Dynamics) studies led to the design of this new baffle for injection molding enabling seal elements and fluid flow passages for improved transmission performance - not possible before in a stamped metal component. Transmission efficiency was improved by 8% resulting
in up to 0.5 mpg economy. A reduction of 50% in weight and 40% in cost ($1 per transmission) was gained compared to a metal part with molded seal elements. The TPE material is recyclable reducing its carbon footprint.
OEM/Vehicle 
Ford Motor Company 
2018 Ford Focus 
System Supplier 
Ford 
Material Processor 
   Toledo Molding and Die | 
Material Supplier 
Dupont Automotive 
Resin 
Hytrel 7246 TPE 
Tooling/Equipment Supplier 
Toledo Molding and Die 
 | 
For More Information See: http://www.plastics-car.com/s_plasticscar/fuel_economy/Default.html

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