Decklid Trim with Self-Locking Feature

The initial design featured a straight slit on the decklid trim to allow a pass-through for installation over the trunk-lid hinges. However, this led to issues including visible sheet metal, poor retention, and poor appearance.  Use of hook & loop fasteners to join the trim worked, but added cost and labor, was challenging to install, and potentially contributed to squeak & rattle. Use of button or clip attachments also worked, but also added cost, labor, and tooling, plus was visible and had potential fit issues. The patent-pending solution was to cut a puzzle-shape feature via waterjet to make the trim cover self-locking. Now, appearance improved and operator assembly is easier, plus no costs were added and implementation time was short.  This led to 40-60 g weight savings, approx. $40,000-$50,000 USD primary and secondary tooling savings, plus a direct $1 USD/vehicle cost and $0.25 USD/vehicle labor savings while achieving good fit & finish and great appearance.

OEM/Vehicle Ford Motor Co. 2013 Fusion midsize sedan System Supplier Autoneum Material Processor Janesville Acoustics

Material Supplier Washington Penn Plastic Co., Resin PET Tooling/Equipment Supplier RCO

 For More Information See: http://www.plastics-car.com/Todays-Automobiles/Auto-Interior?css=print