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Thursday, February 16, 2017

Blow-Molded Grille Reinforcement


This blow molded grille reinforcement adds stiffness to the chromed ABS grille assembly to meet OEM load/deflection and sightline/aesthetic requirements. The 20% GR-PP part assembles to the B side of the grille assembly within manufacturing tolerances yet meets thermal expansion/contraction characteristics of the grille without affecting the design profile by remaining hidden. Deflection under load for the unreinforced grille was reduced by 66%, while cost and weight were each reduced by 25% vs. a stamped steel reinforcement solution. A single parison is dropped, and excess material is punched out and then reprocessed to form subsequent parts.

OEM/Vehicle
Nissan Motor Co. Ltd.
2016 Nissan Titan
System Supplier
SRG Global
Material Processor
   Metelix Products Inc.
Material Supplier
Washington Penn Plastics Co, Inc.
Resin
PPC1GF2UV-RXF 20% GF PP
Tooling/Equipment Supplier
Metelix Products Inc. 

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