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Thursday, February 16, 2017

Air Induction System Mounting Structure



This air-induction system mounting structure replaced a steel part that was very complex and challenging to manufacture with an injection molded PPS/PA part. The plastic mounting system reduced mass 68%, eliminated an anti-corrosion coating, reduced production costs 64% and brought tooling savings of 50% vs. the previous steel part. Additionally, the polymer part met all application requirements for thermal stability, chemical resistance, dimensional stability, fatigue resistance, and stiffness.

OEM/Vehicle
General Motors Co.
2016 Chevrolet Malibu
System Supplier
Toledo Molding and Die, Inc.
Material Processor
   Toledo Molding and Die, Inc.
Material Supplier
Solvay Specialty Polymers
Resin
Ryton XK2340 PPS/PA
Tooling/Equipment Supplier
Toledo Molding and Die, Inc.

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